Dry Mix Concrete Batching Plant
Lower Equipment Costs, More Flexible Concrete Supply
Production Capacity: 60-180m³/h
Dry mix concrete batching plant measures and combines cement, sand, and aggregates without adding water during the batching process. Water is added later during transportation or at the construction site, where the materials are mixed to produce concrete. Without a main mixer, the plant features a simplified structure, lower equipment investment, and reduced energy requirements. It is suitable for projects that require flexible concrete preparation, long-distance material transportation, or on-site adjustments to the mix.
Technical Parameters
| Model | AJG60 | AJG90 | AJG120 | AJG180 |
|---|---|---|---|---|
| Theoretical Production Capacity (m³/h) | 60 | 90 | 120 | 180 |
| Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Aggregate Bin Configuration (Number × bin Volume, m³) | 2×7 | 3×10 | 3×12 | 4×18 |
| Cycle Period (s) | 60 | 60 | 60 | 60 |
| Maximum Aggregate Size (mm) | 60/80 | 60/80 | 60/80 | 60/80 |
| Cement silo (Optional) | 1×100 | 2×100 | 3×100 | 4×100 |
| Aggregate Weighing System Accuracy | ±2% | ±2% | ±2% | ±2% |
| Powder Weighing System Accuracy | ±1% | ±1% | ±1% | ±1% |
| Water Weighing System Accuracy | ±1% | ±1% | ±1% | ±1% |
| Additives weighing system Accuracy | ±1% | ±1% | ±1% | ±1% |
| Installed power (kW) | ≈45 | ≈65 | ≈90 | ≈110 |
| Control Mode | Centralized Control and Monitoring System | |||
| Power Supply | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases | |||
Dry Mix Concrete Batching Plant Projects
Expanding Local Concrete Supply in Fiji with a Dry Mix Batching Plant
Equipment: AJG35
Application: Commercial Concrete Supply
To address high concrete costs and limited local availability, the customer invested in an AJG35 dry mix concrete batching plant with a capacity of 35 m³/h, enabling concrete production for both their own construction projects and other businesses.
Key Features of Dry Mix Batching Plants
Simplified Process for Efficient Production
Without a main mixer, the plant eliminates on-site mixing time during batching. Its streamlined material handling process and shorter aggregate conveyor can improve production efficiency, with output potentially reaching 1.2–1.5 times that of conventional wet mix batching plants under comparable conditions.
Lower Equipment Investment and Maintenance Costs
The simplified configuration eliminates the main mixer and, in some models, the screw conveyor. This can reduce equipment costs by approximately 30%–50% and maintenance points and wear-prone parts by 40%–60%, depending on the plant configuration and comparison basis.
Simple Operation and Control
With fewer major components and a simplified control process, the AJG-Series is straightforward to operate and manage, helping reduce operator training requirements and routine operational complexity.
Reduced Energy Consumption
The absence of a main mixer eliminates its mixing energy consumption, while the shorter aggregate conveyor can further reduce power requirements. Overall energy consumption may be 50%–70% lower than that of conventional wet mix batching plants, depending on equipment configuration and operating conditions.
Compact Structure for Easy Installation and Relocation
The plant typically integrates a batching machine, feeding belt, main frame, and cement silo into a simplified system. Its modular layout supports convenient installation, transportation, and relocation to different production sites.
Flexible Water Addition for Different Mix Requirements
Water is added separately from the dry ingredients, allowing the concrete mix to follow project-specific water-to-cement ratios and consistency requirements at the point of use.
Comprehensive Service & Support
Spare Parts Supply
A comprehensive spare parts inventory covers mixer wear liners, batching belt motors, valves, thermal overload relays, and other essential components.
Expert Technical Support
Our experienced technical team supports concrete batching plant design, installation, troubleshooting, and maintenance, with online and on-site assistance.
24/7 After-Sales Service
Our after-sales team is available 24/7 to answer questions and provide online or on-site support throughout your equipment’s service life.
Find the Right Concrete Batching Plant
Looking for a suitable concrete batching plant for your project? Tell us your required production capacity, application, and site conditions. Our team will help you explore suitable options and find the right solution for your needs.