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Asphalt Recycling Plant

Applications: Highway Rehabilitation | Municipal RAP Recycling | Road Reconstruction | Eco-Paving Projects

Features: High RAP Addition Ratio | Lower Material Costs | Anti-Sticking Dryer Drum | Eco-Friendly Low Carbon

80-120TPH

An asphalt recycling plant processes reclaimed asphalt pavement (RAP) by heating and mixing recycled materials into high-quality hot mix asphalt. Featuring specialized anti-sticking heating technology, precise RAP metering, and low emission controls, it significantly reduces new bitumen and aggregate consumption while lowering overall paving costs. It provides the ultimate eco-friendly and cost-saving solution for highway rehabilitation, municipal road maintenance, and sustainable pavement construction projects.

Asphalt Recycling Plant Models

AZS1000
AZS1500

AZS1000 Asphalt Recycling Plant 80TPH

AZS1000 Asphalt Recycling Plant

Eco-friendly RAP recycling plant for medium road maintenance.

Capacity: 80 TPH

AZS1500 Asphalt Recycling Plant 120TPH

AZS1500 Asphalt Recycling Plant

High-capacity RAP recycling system for highway reconstruction.

Capacity: 120 TPH

Technical Parameters

ParameterAZS1000AZS1500
Rated production capacity (t/h)80120
Feeder belt width (mm)600600
Number of cold material bins22
Volume of cold material bin (m³)1010
Elevator capacity (t/h)100140
Drying drum specifications (diameter × length) (mm)ϕ 2050×7200ϕ 2220×9500
Weighing hopper volume (t)11.5
Note for Rated Production Capacity:The rated production capacity is defined under standard operating conditions, which refer to:
Ambient temperature: 20°C
Standard atmospheric pressure
RAP material: crushed granular material or milled material
Average moisture content: 5%
Heating temperature of recycled material: 120°C

Asphalt Recycling Plant Projects

Asphalt Recycling Plant in Thailand

Asphalt Recycling Plant in Thailand

Equipment: AZS1500

Application: Highway Rehabilitation & RAP Recycling

To support sustainable road reconstruction in Thailand, our engineering team helped set up this 120 TPH recycling system, efficiently processing reclaimed asphalt pavement to substantially reduce raw material costs and environmental impact.

Key Features of Asphalt Recycling Plants

Up to 60% RAP Addition Ratio

Supports high reclaimed asphalt incorporation, directly cutting virgin bitumen and raw aggregate consumption by up to 30%-50%.

Anti-Aging RAP Drying Technology

Uses gentle indirect heating and soft-flame technology to prevent bitumen oxidation and burn-off while rapidly removing moisture from RAP.

Anti-Sticking & Anti-Clogging Drum

Specially engineered non-stick internal flighting and self-cleaning flights eliminate sticky RAP buildup inside the recycling drum.

Synchronized RAP & Agent Dosing

High-precision dynamic scales sync RAP feeding with recycling agents (rejuvenators) and virgin bitumen for optimal mix performance.

Blue Smoke & Asphalt Fume Incineration

Directs volatile asphalt fumes and organic gases back into the burner for high-temperature incineration, ensuring zero toxic emissions.

Dual-Mode Flexible Operation

Allows instant switching between 100% virgin hot mix and RAP recycled asphalt mix production without shutting down the main plant.

Comprehensive Service & Support

Spare Parts Supply

Spare Parts Supply

A comprehensive spare parts inventory covers mixer wear liners, burner nozzles, filter bags, drying drum flights, valves, and other essential components.

Expert Technical Support

Expert Technical Support

Our experienced technical team supports asphalt plant design, installation, troubleshooting, and maintenance, with online and on-site assistance.

after-sales service

24/7 After-Sales Service

Our after-sales team is available 24/7 to answer questions and provide online or on-site support throughout your equipment’s service life.

Find the Right Asphalt Mixing Plant

Looking for a suitable asphalt mixing plant for your project? Tell us your required production capacity, application, and site conditions. Our team will help you explore suitable options and find the right solution for your needs.

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